Vertical Crateless Retort Line

Vertical Continuous Sterilizing System can also be called Vertical Crateless Retort system, Continuous Crateless Sterilization System, continuous sterilization, Baverage Vertical Crateless Retort Line

Vertical Crateless Retort Line

1. It has extremely high sterilization efficiency and is suitable for large quantities of tinplate can packaging products.

2. The process preparation time is short, and it can be sterilized immediately after loading, maintaining the original quality of the product.

3. Reduce steam consumption, save energy by 50%, and save space by 25% - 40%.

4. PLC pressure and temperature control, high control accuracy and good sterilization effect.

5. High-quality accessories ensure stable system performance and extend service life.

traditional retort methods with baskets often become your biggest bottleneck—causing fruit breakage, slow cycling, and high labor costs. These inefficiencies eat into your profit margins just when you need them most.

There is a better way. Our Vertical Crateless Retort Line is specifically engineered for the unique challenges of tropical food processing. It is the key to transforming your sterilization process into a seamless, high-speed, and high-yield operation, ensuring your products like pineapple chunks, tuna in brine, or coconut cream stand out in the international market.

Why is our no basket production line a game changer for you?

Significantly reduce product loss and improve quality

Zero mechanical damage: For soft pineapple slices, mango chunks, or longan, traditional basket handling can cause bumps, deformations, and juice loss. Our basket free design allows the product to be processed in a mild water or steam environment, maximizing its integrity, color, and texture from loading to discharging.

Excellent uniformity: The product flows freely in the sterilization chamber, ensuring even contact between steam or hot water and every surface, achieving perfect sterilization effect, eliminating cold spots, and avoiding gelatinization or overcooking caused by local overheating.

Maximizing production efficiency and capacity

Continuous flow operation: When a batch is undergoing sterilization, the previous batch is cooling down and the next batch is preparing for loading. This almost continuous operation mode minimizes the idle time of the sterilization kettle.

Amazing speed: Compared to basket style sterilization kettles, basket free systems can shorten cycle times by up to 30%. This means you can process more batches per day, directly increasing your annual output and revenue.

Labor cost optimization: The automated feeding and unloading system reduces reliance on heavy manual labor, allowing one operator to easily manage the entire sterilization process, significantly reducing long-term labor costs and human error risks.

Durable design tailored for Southeast Asian factories

Corrosion resistant structure: We are well aware of the high temperature and high humidity coastal environment that tests equipment. Therefore, we use high-quality stainless steel for key components to ensure that the equipment is durable in harsh environments.

Energy saving design: The optimized heat recovery system can maximize the reuse of cooling water, significantly reduce steam and water consumption, and directly reduce your operating costs.

Our factory strength: your trusted partner

We are not only equipment manufacturers, but also optimization partners for your production process.

Rich industry experience: We have been deeply involved in the field of food machinery for decades and have a profound understanding of the processing characteristics of products such as pineapple, tuna, and coconut milk.

Complete turnkey project: We provide solutions from individual machines to the entire production line, including process validation and optimization, to ensure you achieve optimal output.

Powerful localization support: We have a strong technical agent network and a comprehensive after-sales service system in Southeast Asia, providing quick response installation, commissioning, and maintenance services, and ensuring spare parts supply to ensure your production never stops.

Your investment return is clearly visible

Reduce the product loss rate from 3% to below 0.5%.

By reducing cycle time and labor costs, the processing cost per ton of product is minimized.

Winning the favor of more international buyers with better product quality.